Training for water technology and process automation
Pumps are at the heart of process engineering systems.
The pump station was therefore developed for training purposes. The topics covered include maintenance, occupational safety and energy efficiency.
The water basin located above the pump means that "working safely in the pump room" can be practiced.
Structure
Pumps are the heart of process systems. The station has a progressive cavity pump with overheating protection, a 400 AC geared motor, a 120 liter stainless steel water basin, a stainless steel drip tray the size of the entire system frame, a piping system with manual valves for fault simulation, pressure/vacuum sensors on the pressure and suction side, a bypass line with adjustable safety valve. A pneumatically actuated slide valve and a butterfly valve are connected to a compressed air reservoir as an energy buffer for emergency operation. The pump is accessible for recovery with a workshop crane. Includes logbooks for lockout-tagout training. Sturdy aluminum frame with adjustable feet for leveling on uneven floors. Suitable for transport with pallet truck.
A separate control cabinet with PLC and operator touch panel, multifunctional frequency converter, intelligent energy monitoring and web-enabled process visualization serves as a learning field for electrotechnical work based on Water 4.0.
Why do we offer the WSK Edition pump station in addition to the other learning systems?
Because the station design is aimed at simulating the situation in the pump room of water technology systems or large systems (including chemical plants). The point is that maintenance personnel are confronted with large, heavy units in real operation and have to learn how to behave in order to carry out maintenance or repairs without harming people or the unit. To this end, it is important that the mechanics have a certain size and stability in order to gain acceptance and attention, and that they can be dismantled and reassembled several times. The size of the individual parts must also not be too delicate so that they can be practically used for assembly with protective equipment such as gloves, safety goggles, etc. The handling of heavy components using a workshop crane must also be practiced, which requires the units to be of a minimum size. There are also exercises on the "lockout-tagout" work process, which involves the safe shutdown and start-up of a system with the participation of various skilled workers. For example, manual shut-off valves must be large enough to be secured with a safety lock to prevent them from being switched on again. The fact that control cabinets and control rooms are often very far away from the units to be switched also poses a major accident risk and can be practiced at the station.
Use: Initial and further training
Learning fields: Construction, mechatronic plant engineering, electrical engineering, automation technology, IT